Automatic Welding Wire Coil Packaging System
The complete automatic welding wire coil packaging line designed by our company ensures that products are well-sealed, protected,waterproof, rustproof and convenient for transportation, thereby improving the packaging efficiency, saving labour costs and energy.
Product Details
Comprehensive specifications and capabilities
Q: What are the annual maintenance requirements and estimated costs for the column palletizer?
Q: Can a single column palletizer handle both flat cartons and irregular heavy woven bags?
Q: How long does the installation and commissioning process take?
Q: What utility requirements are needed to deploy the moveable palletizer at a new station?
Q: What is the standard warranty period for the collaborative palletizer?
Q: What is the actual required floor space for the 30kg collaborative palletizer?
Q1: What is your standard lead time for palletizers?
Q2: Can the machine be customized for my specific products, such as different bucket or gripper sizes?
Q3: What export and shipping documents do you provide?
Q4: How do I place an order?
Q5: Do you provide installation, training, and after-sales support?
Q6: What is your warranty policy?
Q7: What industries do your palletizers typically serve?
Q8: Can your machines integrate with my existing production line?
Q9: What are the key advantages of choosing your palletizers over competitors?
Q10: Do you provide case studies or customer references?
Processing
Automatic line: automatic layer winding machine → conveying and feeding → automatic anti-rust paper packaging machine → automatic vertical lift → automatic check weighing and rejecting machine → automatic visual inspecting and sorting → automatic conveying into the line → automatic sleeve shrinking machine (or automatic vacuum packaging machine) → automatic one-piece wraparound packer → automatic laser date coding → automatic pallet dispenser → bottom laminating on the pallet → robotic palletizing → automatic stretch wrapper with top film → automatic baler → temporary storage → AGV warehousing
Unloading Equipment

| Machine size | 2200L*1300 W*1080H (mm) |
| Unloading speed | 1 coil at a time/up to 12 per layer |
| Product feeding height | 650±50 mm |
| Number of layers | 12 / layer |
| Machine weight | 500 KG |
| Power components | Taiwan Shengbang Taibang |
| Linear slide rail slider | Taiwan Shangyin |
| Photoelectric components | SICK |
| Pneumatic components | Cylinder system (SMC or Yade Passenger) |
| PLC | Siemens |
| Power supply | 220/380V 2kW |
| Air supply | 0.6 MPa, 30 L/min |
Wire Reel Marking - Automatic Laser Date Coding Machine

| Model | HC-CO2-30DF |
| Laser power | 30W Laser |
| Wavelength | 10640 nm |
| Engraving depth | 3 mm |
| Marking speed | 7000 mm/s Maximum |
| Printing size | within 150*150mm |
| Minimum line width | 0.03 mm |
| Minimum character & Repeatability | 0.03 mm / ±0.001m |
| Power consumption of the whole machine | 0.9 kW |
| Power supply | 220V/50Hz/10A |
| Cooling method | air cooling |
Robotic Labeller

| Color width | 2 inches/51 mm; 4.33 inches/110 mm |
| Printing method | Thermal or thermal transfer |
| Printing speed | 4.09 inches/104 mm |
| Printing accuracy | 203 dpi (8 dots/mm) |
| Maximum printing width | 6 inches |
| Maximum ribbon length | 450 meters |
| Maximum printing speed | 14 ips |
| User interface | LCD |
| Printing resolution | 203/300/600 dpi |
Rust-proof Paper Wrapping

| Line height | 650±50 mm |
| Weight | 300 kg |
| Power supply | 380V |
| Maximum packing size | φ:265 H:100MM |
| Power | 1200 W |
| Working speed | ≥ 6 pieces/MIN |
| Air pressure | 6~8 kg/cm |
Shrink Wrapper - Sleeve Wrapping and Shrinking Machine

| Packaging products | Welding wire coil φ270 - 300mm |
| Packaging form | Sleeve shrink |
| Packing speed | ≥8 packs/min |
| Power supply power | 380v, about 22 kW |
| Product size | Outer diameter 270mm (national standard) |
| Air supply | 0.6~0.8 MPa |
| Material | PE |
| Inner diameter | 76 mm |
| Outer diameter | 280 mm |
| Normal width | 200 mm |
Visual Camera - Automatic Visual Camera Inspection System

| Field of view requirements | Cover the entire welding wire disc |
| Speed requirement | More than 6 times a minute |
| Installation height | 700mm plus or minus 50mm |
| Camera trigger method | PLC + photoelectric switch external trigger |
| Camera resolution | 2448*2048 |
| Accuracy | 440/2448=0.18 mm |
Wraparound Packer

| Model | KB-ZX02 |
| Machine size | L4500*W1600*H2500 mm |
| Packing speed | 8.5 boxes/min |
| Machine weight | 1800 kg |
| Power supply power | 380V, about 12 kW |
| Air supply | 0.6~0.8 MPa |
Laser Coder Date Coding

| Laser power | 30W |
| Laser wavelength | 10640 nm |
| Engraving depth | ≤3 mm |
| Marking speed | ≤7000 mm/s |
| Maximum printing size | With in 150*150mm |
| Minimum line width | 0.03 mm |
| Minimum character | 0.3 mm |
| Repeatability | ±0.001 m |
| Power consumption of the whole machine | ≤0.9 kW |
| Power supply | 220V/50Hz/10A |
| Cooling method | Air cooling |
Robotic Palletizer

| Model | KR120-3299PA KUKA |
| Movement radius | 3195 mm |
| Working space | 77.9 cubic meters |
| Load | 120 kg |
| Number of motion axes | Within 150*150mm (Note: Abnormal value, to be confirmed) |
| Minimum line width | 5 |
| Installation location | Ground |
| Repeatability | ±0.06 mm |
| Controller | KRC4 |
| Weight | 1093 kg |
| Motion parameters of each axis |
Axis 1: ±185° 105°/s Axis 2: -5º/-40º 107°/s Axis 3: +155º/0º 114°/s |
Pallet Stretch Wrapper

| Model | HW-1800PL+FM1300 |
| Machine size | L2500* W1800* H2250mm |
| Turntable diameter | 2000 mm Ø |
| Wrapping height | 2100 mm |
| Pallet weight | 2000 kg |
| Power supply | Single-phase or 3-phase 220V/380V/415V/440V |
| Power consumption | 3.75 kW |
| Turntable speed | 15 RPM Adjustable |
| Capacity | 35-40 pallets/hour |
| Consume air pressure | 15 NL/min |
| Film Width | 500m/m, 750m/m (option) |
| Film land | 20-35 microns |
| Film outside diameter | 350 mm below |
| Film inside diameter | 76 mm |
| Conveyor high | Min. 630 m/m |
| Conveyor speed | 8M / min |
| Machine weight | 1900kgs |
| Cutting film | electric heating or knife (option) |
AGV

| AGV body type | forward-moving laser navigation AGV, steel welded structure |
| AGV maximum travel speed | 1.5 m/s, speed regulation range: 0-1 m/s steplessly adjustable |
| AGV maximum traction load | 2000 kg (customized models) |
| AGV travel offset accuracy | ±10 mm |
| AGV lifting accuracy | ±10 mm |
| AGV working mode | automatic, manual adjustment |
| AGV communication method | wireless WIFI communication |
| AGV power battery | 24V/240AH lithium battery, fully charged and discharged 1600 times, one year warranty |
| Turning radius | Ensure that the material frame is placed on the chain line and the shelf, and it is optimized for both the finished product stacking and storage. |
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